3D Printed PC Stained Glass for Energy Efficiency


Application repository (Customized window retrofit)





Overview

This open-source product collection presents the simulation datasets, test geometries, and window-scale prototypes developed to analyze the energy efficiency and economic saving of 3D-printed polycarbonate stained-glass alternatives for architectural window retrofits. It includes the pattern designs, 3D models, 3D printed parts, simulations, and economic analysis of this application in different geographical and socio-economic contexts. These elements provide experimental validation of the approach at real-world scales, showing how customizable 3D-printed polycarbonate window retrofits can support more energy-efficient and affordable solutions for buildings compared with conventional glazing. 1

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Licenses:



Materials and Tools

  • ⚙️ 2D patterns: GIMP (raster image elaboration) 2 , Inkscape (vector image elaboration) 3 , Adobe Fresco (digital image painting) 4 .
  • ⚙️ 3D modeling: PrusaSlicer (mesh conversion of the vector and raster images) 5
  • 🔩 Slicing and fabrication: PrusaSlicer, Large-format Fused Filament Fabrication 3D Printer (PC patterns).
  • 📎 Materials: PC tested for the product applications, both for the 3D printed pattern and the transparent substrate for the window retrofit.
  • 🖌️ Additional steps: Manual acrylic painting (coloring), Spectroscopy and visual image analysis with ImageJ 6 (optical performances).


Repository website



Publications




Potential of Polycarbonate-based Stained Glass Window Retrofits for Cooling Load Reduction in Hot Climates


Shafquat Rana, Emily Bow Pearce, Alessia Romani, Joshua M. Pearce*

SSRN, 2025 Nov


Tools
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